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Thermal Management for Battery and Hybrid Vehicles: Efficient Solutions for the Automotive Industry

 

In the context of the automotive industry, thermal management refers to the energetic optimization of the heat balance within vehicles. The goal is to keep all components, including the battery, electronics, and interior, within their optimal temperature range. Additionally, effective vehicle climate control ensures a comfortable temperature level for the occupants.

Our years of expertise in thermal management benefit our customers, as we develop specialized plastic piping systems that seamlessly integrate into existing thermal management systems. Our systems take advantage of modern techniques such as CFD analysis and pressure loss optimization, while also considering factors such as weight (lightweight design) and optimized water vapor permeability.

Tailor-made Solutions for Optimal Thermal Management
Our custom piping systems are designed to efficiently regulate the temperature of batteries, electric drives, and the interior in battery and hybrid vehicles. These innovative plastic solutions support cooling, heating, and ventilation and help extend the lifespan of thermal management systems. With advanced connection technology, we ensure reliable performance and efficiency.


Advantages of Our Plastic Systems in Thermal Management

Compared to conventional rubber or metal solutions, our plastic systems offer numerous advantages:
•    Higher performance and efficiency
•    Easy installation thanks to thoughtful designs
•    Weight reduction through modern materials
•    Flow optimization for improved cooling
•    High flexibility to adapt to complex geometries
•    Space-saving connectors and plug systems with integrated sensors

 

Our innovative plastic piping solutions are characterized by flexibility and reliability, making them ideal for various temperature regulation applications. The modular systems offer maximum adaptability and are designed for both small and large production series, ensuring a smooth manufacturing process.

Through our zero-defect production, we guarantee the highest quality standards to ensure the safety and reliability of our products in the automotive industry. Furthermore, our cost-optimized automation solutions enable maximum efficiency, helping to reduce time and costs.

Battery Management and Sustainable Mobility
Our commitment to developing high-performance plastic systems supports the promotion of sustainable mobility. By empowering hybrid and electric vehicles, we make a significant contribution to reducing CO2 emissions and promoting sustainability in the automotive industry.
If you're looking for high-quality plastic systems used in modern thermal management systems for hybrid and electric vehicles, contact us. Let's shape the future of vehicle technology together!

FIPCOOLING – Rethinking thermal management

Boosting efficiency.

Shaping technology.

Designing the future.

FRÄNKISCHE Industrial Pipes (FIP) is the strategic development partner of leading OEMs and system suppliers in the field of thermal management.
We don’t just deliver products – we deliver a technological edge.
With in-house material development, manufacturing expertise and a global footprint, we create solutions that set new standards.

FIPSMARTWAVE®

increases system flexibility through integrated
wave structures. Targeted wave integration enhances
system flexibility in existing systems
while optimizing pressure loss.

Variable flexibility

FLEXIBILITY

adapts to individual geometries

FLOW OPTIMIZATION

tailored wave geometry

SYSTEM INTEGRATION

with minimal pressure loss

LOW MAINTENANCE

minimized mechanical weak points

DESIGN FLEXIBLE

adapts to existing layouts

FIPFUSION

up to 30 % LESS THERMAL ENERGY LOSS
thanks to improved insulation

The material of the next generation

THERMALLY EFFICIENT

minimal thermal conductivity

RECYCLABLE

sustainable and future-proof

LIGHT AND ROBUST

weight advantage with high flexibility

DURABLE

chemical and temperature resistant

EFFICIENT

less maintenance, lower costs

Component expertise that makes the difference

Every FIP system is more than just plastic: it’s the combination of deep technological insight, advanced manufacturing
and smart engineering. Our components aren’t just parts – they are precisely coordinated system modules
designed for the highest demands in tomorrow’s thermal management.

MODULAR & SHAPE-STABLE

for structural intelligence in the system

 

  • Corrugated and smooth tubings
    Flexible or rigid, tailored to your needs
  • Mounting elements
    Secure hold, vibration-resistant and easy to install
  • Passthrough housing feedthroughs
    Sealed interfaces – seamlessly integrated

SMART & ADAPTIVE

for precise thermal regulation

 

  • Thermoelectric heaters
    Energy-efficient direct heating
  • Quick Connectors with temperature sensor
    Smart real-time monitoring
  • Quick Connectors with shut-off function
    Decoupling without fluid loss

PROTECTIVE & PERFORMANCE-ENHANCING

for extended system lifetime

 

  • Filter elements
    Ensuring clean fluids for optimal engine performance and durability
  • Abrasion protection components
    Reliable protection against movement, heat and friction
  • Cooling elements
    Efficient heat dissipation in compact designs

FIP is more than just a supplier

TECHNOLOGY PARTNER.

QUALITY LEADER.

Designing the future.

In a dynamic market environment, it‘s not just what you do that counts but how well you do it.
FIP is more than just a supplier: we are a development partner with a deep understanding of the industry,
technological excellence and uncompromising manufacturing quality.
Our customers benefit not only from products, but also from a sustainable advantage.

Our differentiating features – your competitive advantage:

CONNECT 6

 

FIPCOOLING: 6 components for your individual thermal management system

Our wide range of products for charging stations, server systems, mobility and energy storage systems
can be individually composed of the following 6 components:


1.  Powerful corrugated and smooth tubes: FIPCOOL

2.  Space-optimized connectors with special features: FIPCOOL SC

3.  Function-integrated plug systems with integrated sensors: FIPCOOL CONTROL

4.  Form-fitting connecting elements: FIPCOOL CONNECT

5.  Securely lockable fixing elements: FIPCOOL FIX

6.  Protection sleeves and pads: FIPCOOL PROTECT

 

 

 

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